Custom Foam Inserts – Factory Made & DIY Foam Trays
Customer Survey – Here’s What You Said!
Order Custom Shape Foam Cut To Size - Step 2
2. Measure & Enter Foam Size
Carefully measure your current cushions and enter the size in mm, cm or inches. If you are struggling take a look at our handy guide on how to measure your foam.
How To Measure Your Foam
If possible it is always best to measure sizes from your existing covers, measuring old foam is not always accurate as foam can become misshaped over time. Measure your covers from corner to corner along the seams, pulling the cover taught to ensure you get a good fit. It is always best to measure both the front and back of each cover as some cushions can vary in width front to back Again when measuring the depth of a cushion it should be done seam to seam, if you have a piped edge cover measure between the piping.
You should order foam to the size of the cover boarder width and then add Dacron and stockinette to get the best fit for your cushion. You should never measure across the middle of a cushion as it may have a domed top which will affect your overall measurements. Please select the appropriate product shape from our list and enter your dimension as per the measuring process above. If you can't find what you are looking for please do not hesitate to give us a call and we will be happy to help.
Latest Foam Cut To Size & Product Reviews
- Mark Lewis
Great easy to order and prompt service
- Gillian McEwen
I can’t praise GB foam highly enough, they provide an excellent faultless service. I sent templates of a window seat and a headboard on the Monday and the foam was with me by the Wednesday. Amazing service! The foam was great quality and fits perfectly. I would recommend anyone to use GB foam you will not be disappointed by their excellent customer service and quality of their products !
- ian park
Great Service & Great Product. Used the custom service twice to get cushions made to fit conservatory chairs & sofas, GBFoam made them exactly to my drawings and they now fit the furniture better than the originals! Website is also great to help you choose which type of foam you need.
- Frances Garne
Really efficient service, thank you.
- Claire Smit
Excellent. I asked for a very precise 7-sided trapezoid. The company called me to double check the measurements, then made and delivered exactly what I needed. I will definitely use them again.
- Grahame Formby
Tailor made cushion. Superb next day service with follow up to ensure correct size cut. Have used them before and will definitely use again.
- Natalia Hibbard
Excellent quality foam. Cut perfectly to my template. Arrived on time and is of great quality. Really good customer service!! Highly recommend
- Amber Valentine
Fantastic job. Amazing staff and service.
- Mark Leonard
I needed a replacement mattress for a boat bed which was a very irregular shape. GB Foam were excellent - very helpful right through the order and collection process. The product is perfect for the purpose. Very happy to recommend the company.
- Diane Davies
Headboard & Stool. Great customer service and foam made exactly to my specification.
- Ian Cash
Replacement foam pads for kneeling chair. Easy website for custom design. Good, responsive customer service. Excellent quality and value -now sitting (and kneeling) comfortably as a write this!
- Lavinia Baring
Excellent product. Very helpful staff in guiding me through ordering my made to measure cushions
- Valerie Spicer
Excellent shape, cut exactly to our template. Excellent service.
- Janette Myers
Great experience. Help on the phone and quick delivery of a great product, thanks
- Donald Todd
We were really delighted with our foam cushions. They fitted perfectly. They were well covered with a Draylon and cotton covering which made them very easy to get on. The delivery was excellent,within 3 days of ordering and we given a time which was exactly in the hour stated. Will certainly use them again and have already recommended them to a friend.
- Janette Myers
Thanks so much for really helpful advice on phone and prompt delivery of great product
- Simon Barcock
Patio Chair Cushion Foam. Great service. Firm foam was just right. Accurately cut too. Did exactly what it said on the tin. Couldn’t ask for more as a replacement for the existing foam in our patio chair cushions!
- Matthew Duncan
Wouldn't go anywhere else! I have used GB Foam Direct twice (I'm not a commercial concern, just a DIYer) and both times found their service to be fantastic. The online ordering system is straightforward, but my most recent order was complicated so I sent an email which was answered quickly. I explained my requirements and uploaded a hand drawn sketch, and my order was cut exactly as specified, no fuss.
- Nicky Rae
Lovely quality foam. Very easy to order a special shaped foam online. Very reasonably priced.
- SHERIDA BULLOCK
Foam cut to size, very efficient, And I am pleased.
- S Agha
service surpassing all expectations. Product extremely well made. DPD messed up delivery but customer services at GB Foam Direct resolved the issue at their own cost. Amazed and overjoyed!
- Estelle Watts
These people are amazing. Sent in a paper template and foam was cut perfectly. Collected from them 2 days later. Friendly efficient and professional service at a reasonable price.
- Neveeda Arshad
I ordered a custom size foam for the bay window. was worried due to the funny shape of the window seat, but i was advised to send a template, which I did. The foam turned out exactly the right size and looks lovely.
- Jean Daly
I ordered an irregular shaped piece of foam, and sent a template. I got exactly what I ordered, and it was ready when I specified.
- Diane
Best service ever. Complicated shape was delivered perfectly the following day. Many thanks.
- Ros Woodhall
Exactly the right shape and excellent quality - delivery was as requested. Perfect! I am delighted with my products and would be happy to recommend GB Foam. Thank you.
- Gary Ranger
Great job GB foam. Good communication. Very quick service and great quality. Not the cheapest but can’t fault quality and service.
- Louise Brimble
Foam for my campervan. The website was a little temperamental but once I ordered it I followed up with an email as an attachment with the measurements which was responded to very promptly
- Tracy Fyldes
Always get it right! Reliable & fast!
- Shelley Kingston
I use GBFoam frequently and they never fail to deliver quickly and accurately. Highly recommend.
- Hilary Wragg
Amazing service, sent pattern Friday, 6 beautifully cut chair pads in top quality foam arrived Tuesday. Simple to order, great results.
- Victoria Eves
I called the office as I had a (in my opinion) tricky shaped sofa cushion to make and they advised the best way to get it done accurately was to draw around the sofa cushion on paper and to send in the plan. I posted the plan on Tuesday, and my sofa cushions were with me on Thursday, and they are perfect! Cannot fault!
- Hester Stembridge
Website really easy to use to design exactly what you want. Staff rang me up the next day to clarify a few things they weren’t sure of to make sure it wad what I wanted. Delivered within two days. Product was brilliant quality, description of foam was perfect so got exactly the right thing for camper van cushions/mattress. Overall just excellent and I think really reasonably priced for quality of product and service.
- Andrea Armstrong
A very speedy and cost effective service. The foam pads were cut exactly right and fitted my kitchen stools perfectly.
- David Baker
Great Service. Thank You.
- Julia Rogers
Great quality and service, thank you GB foam. I ordered 5 custom shape foam pieces for my kitchen chairs and a desk chair. Ordering online was straight forward. To prevent any confusion with description of the shape l wanted and measurements l sent a template of the two shapes in the post. The foam pieces l received were great, all cut to size and a nice smooth finish. I am really pleased with the result, thank you.
- David Izen
Fantastic product and service. I found the GB Foam Direct very informative and was able to order what I thought was an unusually sized piece of foam in just the right quality required. It turned up two days later and was perfect. I would not hesitate to recommend GB Foam Direct!
- Simon Gurl
Fast quick and cut to size perfectly
- Richard Brown
Needed new seat pads to fit Ercol dining chair covers. Easy to use order form and instructions for sending template. Received spot-on items on date requested. Excellent job. Thank you.
- Christopher Harding
Boat seats - Very helpful on the phone ordered on line sent templates received quality product on time fits perfectly nice to find great service
- Heather Judge
Absolutely perfect. I asked for a custom shape and sent a paper pattern, and it came back spot on and the fast delivery is great too!
- Laura Morrison
Really happy with the fast service and quality received
- Ian Stenhouse
I took a chance with this cushion it’s an odd shape so I sent a photo & template it arrived done to perfection. Thank you
- Jane Rolfe
Perfect thanks!
- Jewlsy Mathews
Excellent customer service and minor hiccup but all resolved super efficiently and quickly.
- Lynne McTrustery
Bring on the summer hols! Brought this for our bench in the beach hut. It’s firm but soft enough to be comfortable and once I’ve made the cover for it, it will take pride of place. Good honest price as well.
- Maurice Evans
Happy with purchase and speed of delivery
- Jane Beazer
Having had a sagging sofa cushion for sometime, I am delighted with my new cushions. Very firm and should last hopefully for another 14 years
- Stephen Warr
Slick, Professional Service. Prompt response to my enquiry. Confident to cut according to my exactly dimensioned drawing. (Their competition wanted to be first sent unnecessary and time-consuming paper templates etc., thereby losing the business). Rapid despatch, rapid delivery. Excellent comms. Top Rating!
- Pauline Green
Excellent Service. Small order from me but handled extremely efficiently. All ready for me to pick up. Highly recommend.
- Christine Taylor Hayes
Submitted my request on Monday afternoon and the delivery arrived on Wednesday - great quality and great price. Would highly recommend
- Theresa Kelsey
Very many thanks for your service today and because of that I can keep my business going for another month. Keep well and safe.
- David Lees
The foam you supplied was perfect for the chairs. Communications were good and they arrived on time. Would certainly recommend and use you again.
- pat OConner
5stars all the way for this company, very helpful, fantastic service, will certainly order again.
- Judith Amery
Custom chair seat. Perfect, sent a paper template in the post. My foam arrived the day after they received my template!
- Jacqueline Hackett
High quality foam and the custom shape was perfect - very pleased thank you.
- Christine Taylor Hayes
Great service and quality arrived within two days would definitely recommend.
- John Berry
Have had several shaped cushions made up. The profiling of flat seat cushions has been very precise. The complex, carved and curved back cushion fitted perfectly.
- Anthony Watts
Great Service From GB. I ordered 6 off custom shape foam pads for our dining chairs that we were reupholstering. I sent the pattern on Thursday and received the parcel containing the pads on the following Monday, what excellent service. I spent a lot of time making the pattern and was extremely pleased to find that the foam was cut very neatly and accurately and fitted perfectly. Thanks to GB for providing a great service.
- Janet Shepherd
Faultless
- Wilma Deveron
Excellent service...cut exactly as template and speedy delivery!
- Iryna Yakovleva
Great quality products and great people, with whom pleasure to do business.
- Jane Holmes
I wanted a trapezoidal piece of foam. The company offered me help and advice to get exactly what I wanted.
- Helen Watts
Great service and foam. Thank you
- Sheila Dawson
Custom shape sofa seat cushions were very easy to order - good advice on the site on how to measure and create a template. Delivery was super quick and my old beloved leather sofa looks great - no more wrinkles in the leather. Great product and service - many thanks.
- Helen Harris-Burland
A very helpful lady at your reception
- Anjeza Saliaj
I'm pleased with the result. No more sagging sofa cushions. Process was quite simple. I dropped off the original covers to make sure it was correct. They did a great job and in 24 hours.
- Anne Fridd
Very happy with my sofa back cushions. Precisely to my measurements and the order was fulfilled and delivered very promptly. Thank you!
- Aaron Burchell
Perfect, exactly what I needed.
- Michael Leigh
The foam was spot on thanks very much :)
- James Lee
Satisfied customer. The foam is of good quality and a perfect fit. Thank you.
- denise ryan
Fantastic service. Thought it would be awkward to order an irregular shape cushion for my cuddle armchair but I just sent them the cushion cover and they made it to fit. It arrived very quickly and fit perfectly. It has saved me buying a new chair and is even more comfy than it had been originally. Fantastic job! Thank you!
- simone atkinson
I found it easier to go straight to the factory for my order as I had a template already made for the custom size window seat cushion. I was able to see the quality of the foams used along with any further upgrades they had to offer. Being there in person made my decision making so easy and quick. Once decided I was able to order online there and then using there computer screen along with payment straight away. Pickup was next day if needed but I returned in 2. Cushion fits perfectly.!!! Highly recommend this company!! 😄
- Mark Titterington
Awesome, Next day delivery on beautifully cut foam from my CAD file. Fast and accurate!
- petina julius
My saggy sofa cushions have been totally transformed and revitalised. A special thank you to the lovely lady on reception who helped me sort out the inserts that I needed.
- Gavin Kerr
New boat Bed - Perfect and the best sleep ever. Good value quick and better than my 2k pocket sprung at home best sleep I have had in years!
- Ahsan Mir
Great cut. Perfect, neat and can appreciate the labour hours! :)
- barbara rouse
excellent easy service. Set the order upon line and posted template. Foam delivered to me within 48hrs of first contact exactly as ordered and well packed
- Karen Goodyear
Very helpful and informative for my first attempt at this type of cushion. Quick and easy to send template and speedy delivery. Thank you!
- philip gorton
Perfection - 1st class service
- Elizabeth Seward
Seat pads - These were cut exactly to my template and are really comfortable sponge. Perfect! I posted the template to GB Foam on Monday and received the seat pads and the template back on Thursday! Very fast service. Excellent!
- Joel Barrett
The foam arrived shaped exactly as I asked for. Brilliant!
- Barbara Stagg
Very helpful staff
- Mike Lawley
Didn't think it would be so easy to get foam cut to exactly how I wanted it. And so cheap. Brilliant.
- Eve Cortazzi
Seat pad for Ercol Rocking Chair. From the first phone call to delivery the service was excellent. Confirmation of order, delivery instruction and time slot emails were received and goods delivered on day requested and within allocated time slot. We even knew the name of the delivery person. A very efficient service I would certainly recommend/use GB Foam again
- john meyrick
Custom seat pads - Absolutely perfect
- Emma Langridge
Excellent customer service. User friendly website. Each of the cushions I ordered were custom shaped and they are precisely as requested. I received a telephone call to clarify one detail before they cut the foam. Thank you for such a smooth experience.
- Rosemary Hewitt
I am really delighted with my seat pads, custom shaped to my exact measurements. I selected the Luxury Firm Sofa Foam, handed in a template and, hey presto, now have very comfortable seat pads topped with dacron and covered in stockinette that fit my Llyod Loom kitchen chairs perfectly. In addition, the turn around was very quick indeed.
- Elizabeth Queenan
My squidgy sofas had caused me severe hip problems. I expected to purchase new sofas but came across GB Foam on the internet and the solution to my problem. The ordering process is simple, there is a helpful person to speak to if you need more advice, and the delivery service is incredibly fast and efficient. I already feel the benefit of having firmer cushions and at a fraction of the price of replacing my sofas. I couldn’t recommend more highly.
- nancy dickinson
I was sceptical as 200 pounds felt a lot for my 2 huge feather base cushions to be refilled with foam custom cut. I am genuinely delighted at the result. They look brilliant do not say down like the feather version and feel amazing to sit on. Delighted its like a new settee
- Lee Winship
GB Foam followed my template to the tee.
- Natasha Evans
Couldn't be more happy with what you've managed to produce and in such little time.
- Marilyn Beadle
Absolutely brilliant service an easy 5 stars.
- Teresa Smith
So pleased you do a customisable option. Glad with how it turned out.
- Simon Healy
Very good prices for the level of service and goods you receive.
- Ben Jamieson
It's clear that GB Foam knew what they were doing they were able to follow my (relatively poor) instructions very well. 5 stars.
- Benjamin Roebuck
Couldn't make me happier if you tried. Great foam and made to my specifications. Thank you for your hard work GB Foam Direct.
- Sandra Osborne
So helpful when I contacted them, they were able to follow my instructions precisely.
- Clive Snell
Knocked it out of the park. Followed my instructions precisely and delivered by the next day.
- Eleanor Lewis
Just how I had envisioned it. Amazing work.
- Adam Kowalski
Followed the template I provided precisely.
- Susan Green
GB Foam followed my template precisely and had my order to me quick as a flash.
- Anna Simmons
Made a nice and awkward order and GB Foam did great! Well done and sorry for the awkwardness haha!
- Christine Rye
Just what I needed. Thanks so much! x
- Tom Crick
So easy to order and fast delivery.
- Tracy Beer
Made exactly as I stated. Perfect.
- Danny Lee
This wasn't the easiest of shapes, but GB Foam has done a very good job at delivering.
- Jon Prouse
Well made. I checked the measurements and they are exact.
- Daniel Rollins
Spot on with the sizing exactly what I needed. Thanks.
- Brian Price
Excellent job, exactly what I wanted.
- Linda Robinson
Excellent job, I gave some odd dimensions but GB cut it perfectly for me.
- Matt Adams
Very well done, exactly how I wanted it to be shaped.
- Johnny Hill
followed my plan perfectly thank you and excellent service
- Arthur Jenkins
Perfectly shaped to my needs, thankyou
- Brandon Scott
Exactly what I wanted, thankyou
- Wanda Stewart
Fantastic, exactly what i wanted
- Daniel Nelson
really well made, I know custom jobs can be tricky sometimes
- Douglas Moore
perfectly cut well done GB
- Daniel Wilson
I really can't believe how easy to get this cut to shape was, the website does so much to help 10 out of 10 will use again for other projects
- Kay Wilcox
So handy and helpful. Love this website.
- Alyson Strang
Cheaper than I expected this to be. Brilliant job carried out by GB Foam. Thank you so much.
- Jane Beadle
I'd asked for a relatively complicated shape and GB Foam delivered it exactly to my liking. Thank you very much.
- Jordan Burton
Very, very well made and super fast delivery service. Great job GB Foam!
- Jess Clement
Designing up a new one of a kind sofa and your team helped me so much. I will send you photos once it is completed :D
- Toby Walton
The service I received from GB Foam Direct was exceptional. I had to call to confirm something and the person on the phone went above and beyond to ensure I got what I needed.
- Simon Barnwell
Astonishing service and superb quality goods. I am VERY IMPRESSED. with thanks, Simon
- Kyle Charlton
This wasn't an easy shape to make, but GB Foam knocked it out of the park! Wonderful work.
- Victoria Cunningham
Wonderful work from GB Foam, I'm really impressed by the way they managed to make such an intricate shape.
- Finley Tucker
Glad I didn't have to cut this shape myself. GB Foam done a much better job than I would have ever done anyway. Top marks!
- Steve White
Created for a bespoke job I have on. Measurements are spot on and it arrived in time, so very happy overall.
- Mary Howard
Fab! Really easy to use website and received exactly what I needed the next day. Thank you very much
- Ally Brennan
Really happy with my order cut exactly as I specified, no issues at all. Five stars.
- Glen Wallace
Wanted to leave a review because I'm really happy with the quality of service I received. Called to discuss my requirements and the person on the phone was very polite and courteous. My foam arrived the day after I ordered it and there has been no problems whatsoever. Thank you very much.
- Tom Wilson
Arrived exactly as I wanted it to despite being a complicated shape. Excellent company and a very professional service.
- Pat Weaver
A fantastic product and a very professional service. I'll be returning the next time I need some foam.
- Aimee Rosenthal
Fantastic custom foam service! Really easy to order and exactly what we wanted. Thank you.
- Janet Dobinson
Fantastic service. Would definitely recommend :)
- Pam Tysh
New sofa cushions. Our much loved very old Conran sofabed had gone saggy and uncomfortable. New foam seat cushions have revitalised it beautifully. Thanks for the excellent service.
- Patricia Phillips
I would like to express my thanks and say thank you for the foam seat insert which you translated from my template. It fits the chair so well and it was delivered when I asked for it. Thank you so much.
- Malcolm Napier
Custom Shape Foam - Segments of a Cylinder I ordered three unusual shaped pieces of packaging foam and was not sure what to expect. However, they are bang on the money. And I got advice on the best adhesive to use. Very happy!
- Philip Tomlinson
First class Custom foam cut perfectly, looks superb, and extremely prompt delivery. Highly recommended.
- David Hoban
Brilliant Service Was surprised how quickly goods arrived and how good the quality was. Awkward size done perfect. Will be ordering again. Highly recommended.
- MR K M FISHER
Perfect Highly recomende
- Ron Sanders
campervan mattress, fast efficient and good value, 100% would use this company again
- Michelle Smeltzer-Beames
My foam was custom made per the exact measurements and shipped promptly. I’m very pleased with my experience.
- Daniela Worman
Fantastic service and helpful advice regarding measurements.
- jane benson
Very helpful, friendly staff very quick, perfect fit thank you
- Gordon Gentry
Fantastic service. Piece cut to our template arrived so quickly and just perfect. Thanks
- Lynn Chatterton
Excellent service
- Alison Macmillan
Fantastic service. My custom cut shape is absolutely what I wanted. Thank you. And on time.
- raymond Henderson
Just perfect, Amazing. I just wanted to write and thank you for excellent service. Our cushions arrived on the date that you provided and they have clearly been very well made. I have now fitted them to my Natuzzi sofas and they have given these expensive leather sofas a whole new lease of life. The cushions are very comfy and surprisingly springy. Overall you have exceeded our expectations!
- Lisa Cooper
Excellent quality and fantastic customer service. I contacted GB Foam to order replacement sofa cushions and couldn't have received better customer service. The ladies in the office were so helpful and even measured my cushions for me. Nothing was too much trouble. Excellent product and quick service. My sofa has been transformed.
- Susan Garwood
Very good product quick delivery thank you
- Linda Newman
Great service and price
- Clare Gronow
Very prompt service. Foam perfect to size.,,
- Daphne Economou
The patterns has been followed and it was as expected.
- Tess Williams
I couldn't find the foam shape I needed anywhere online. This was the answer it fits perfectly and arrived quickly.
- Mark Rattan
I had a very nice lady help me out 'Nikki' she was online helping me with my measurements, then she gave me a call, to further assist me, as i was still unsure and was struggling !! she was extremely helpful throughout, if you need help & can't decide where to go for all your foam stuff & help etc, this is the place to come too..... hands down !!
- Eddie Middleton
Excellent service (thanks, Jane) and amazingly quick turnaround: I left my template there on one day and collected the cushion the following day - it doesn't get much better than that!
- Tilly Taylor
Couldn't find the exact shape we were looking for anywhere. Finally came across the custom foam shape option on this website. It's so easy to use and perfect for what we needed. Lovely, thank you soo much :)
- Amanda R
Ordered foam after 11:30 delivery cut off, phoned and asked if they could be done same day, they arrived next morning, excellent service above and beyond.
Why Choose GB Foam For Your Foam Cut To Size?
Our factory is equipped with the latest CNC cutting technology and throughout the years we have employed the most talented freehand foam cutters in the industry. Many members of the team have worked for the company for several decades and their attention to detail and quality control is something that only comes with years of knowledge and experience.
We have many customers who started with us in 1976 and are still working with us today, which we like to think reflects on our vision to be the most dynamic foam converter in our industry. For us no job is too big or too small. We offer the same level of service and delivery whether you are a retail customer ordering one piece of foam from home, or a large manufacturer ordering daily.
40 Years In BUsiness
GB Foam have been offering foam cut to size from our factory since 1976.
Hand Made In THe UK
We employ the most talented freehand foam cutters in the industry.
ISO 9001 Quality
Our team work to the ISO 9001 quality standards to guarantee only the best
Super Fast Delivery
All orders placed before 11:00am will be despatched for next working day delivery
5 Year Guarantee
Our foam comes with a 5 year guarantee against faults in manufacture.
Flame Retardant
Our entire range of foam exceed UK safety and flammability standards.