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Need Help? Call: 01494 44 11 77

Foam Cut to Size & Shape

Foam Cut to Size - Next Day Delivery

With over 25 standard foam cut to size shapes to choose from and a full custom bespoke service, GB Foam Direct offers a full solution for your foam cut to size needs.

As the longest established foam supplier online trading for over 50 years, you can be confident you are buying market leading products at the most competitive prices.

All of our foam is available for next working day delivery – making us the fastest foam cutting service in the UK.


Foam Cut To Size Step 1

Select Foam Shape

1. Select Foam Shape Below

Choose from our wide selection of foam shapes below. If you require assistance please use our online chat. Our foam specialist team are on hand to help you every step of the way through our simple 5 step foam cut to size wizard.

Foam Cut To Size – Bespoke Foam Cutting Service

Our bespoke foam cutting service can accommodate any foam shape. With over 40 years’ experience in the foam and upholstery industry, we have worked with some amazing clients from all over the world. We can cut anything from sofa foam cushions to full custom made beds for your yacht.

If you are after something special contact us today and we will help you create anything your mind can think up from our diverse range of foam grades.

ORDER FOAM CUT TO SIZE – With 5 Easy Steps

Select Foam Shape

1. Select Foam Shape

Choose from our 25 default foam shapes or choose a custom shape for bespoke designs.

Measure Foam Cushions

2. Measure & Enter Size

Carefully measure your current cushions and enter the size in mm, cm or inches.

Select Foam Type

3. Select Foam Type

We stock ten different grades of foam; from soft budget foam to luxury memory foam.

Foam Additions

4. Choose Additions

For sofa cushions we recommend adding dacron & stockinette to make it easier to slide into the original cover and add loft.

Place Your Foam Order

5. Place Your Order – For Next Day Delivery!

All orders placed before 11:00am will be despatched for next working day delivery as standard.

Why Choose GB Foam For Your Foam Cut To Size?

Our factory is equipped with the latest CNC cutting technology and throughout the years we have employed the most talented freehand foam cutters in the industry. Many members of the team have worked for the company for several decades and their attention to detail and quality control is something that only comes with years of knowledge and experience.

We have many customers who started with us in 1976 and are still working with us today, which we like to think reflects on our vision to be the most dynamic foam converter in our industry. For us no job is too big or too small. We offer the same level of service and delivery whether you are a retail customer ordering one piece of foam from home, or a large manufacturer ordering daily.

40 Years In BUsiness

GB Foam have been offering foam cut to size from our factory since 1976.

Hand Made In The UK

We employ the most talented freehand foam cutters in the industry.

ISO 9001 Quality

Our team work to the ISO 9001 quality standards to guarantee only the best

Super Fast Delivery

All orders placed before 11:00am will be despatched for next working day delivery

5 Year Guarantee

Our foam comes with a 5 year guarantee against faults in manufacture.

Flame Retardant

Our entire range of foam exceed UK safety and flammability standards.

Foam Cut to Size – The What, Why’s and How’s

Whether you’re considering purchasing new sofa cushions or buying a new bespoke foam mattress for a campervan conversion, we’re here to help. As foam industry experts for over 40 years, we know how to create a quality product. Our factory based in High Wycombe, England is fully equipped with the latest foam cutting machinery and we employ some of the most talented freehand foam cutters the UK has to offer. With a variety of foam shapes to choose from, custom options, plenty of foam grades and a user-friendly website, buying foam from GB Foam Direct simply makes sense.

GB Foam Direct Factory - Foam Cut To Size

What is Foam Cut to Size?

Our foam cutting services cater to your unique needs and requirements. The possibilities truly are endless. We can create bespoke cut foam for any application or purpose. Why not take a look at our wide variety of foam shape templates for inspiration? Alternatively, if you can’t find what it is you’re looking for we also have a custom foam shape option. It doesn’t have to be difficult to purchase bespoke foam. With GB Foam Direct it’s simple! Just follow the five simple steps outlined above. When you choose to buy from GB Foam Direct you’re also choosing accuracy, reliability, efficiency and quality.

Why People Buy Foam From Us

When you’re buying foam, you need a company you can trust. We’ve been in the foam industry for over 40 years and in that time have served countless numbers of happy customers. Rest assured, you can make a purchase with GB Foam Direct with absolute confidence.

But why do people buy custom cut foam in general? There are too many purposes to list them all. We always enjoy hearing about the new and unique ways our foam is being put to use. You could be choosing to upgrade your sofa and putting an end to the wrath of saggy fibre filled cushions. Alternatively, you may be in the market for some brand-new boat cushions, or even a bespoke campervan mattress. Whatever your needs are, we’re always more than happy to help. If you need some advice and can’t find it here, all you need to do is get in touch.

How Do I Buy Custom Cut Foam?

It couldn’t be simpler to purchase from GB Foam Direct. We’ve worked hard to ensure that our website is as clean and user-friendly as possible. Need that new foam right away? Good news! We offer next day delivery on all orders placed Monday -Thursday before 11:00 AM. If you need your foam in a flash, GB Foam Direct is the place to buy.

To get the foam you need from GB Foam Direct, all you need to is follow our five simple steps.

  • Firstly, you need to select a foam shape. Choose from over twenty-five default shapes or choose the custom option for something a bit more specialist.
  • Next, you need to measure the foams size and enter them on to our website. Accuracy is key here, so make sure to be precise.
  • Step three. Choose your foam. We stock a wide variety of different foam types and grades to suit your preference. These range from soft budget foam to deliciously soft luxury memory foam, make sure to choose wisely.
  • Next, you can choose to add Dacron and Stockinette to your order. This makes life much easier when inserting foam cushions into covers.
  • Finally, place your order. Remember, if you can place your order before 11:00 AM Monday – Thursday you’ll benefit from next day delivery.

Need to Know More About Foam Cut to Shape and Size?

If you have any further questions regarding our foam cutting services, please feel free to contact us. We’re at the office Monday – Thursday from 9:30 AM to 4 PM and 9:30 AM to 3 PM on a Friday. Just fill out our contact form and a member of our team will respond ASAP.


Why Buy Foam Cut to Size From GB Foam Direct?

Buy Foam Cut To Size

Buy Foam the Right Way

Looking to buy foam cut to size at fantastic rates, using a highly reliable service? Look no further than GB Foam Direct.

It’s easy to get the foam you need here; no matter the purpose. Whether you need replacement cushions, wish to upgrade your caravan or VW camper, purchase sun lounger foam or more, it couldn’t be more simple with GB Foam Direct.

Why Buy Foam From Us?

Customers approach us daily in need of bespoke foam for a multitude of reasons. These reasons can range from the generic to the obscure. No matter your reasons, we’re always more than happy to oblige.

At GB Foam, we pride ourselves on our exceptional customer service and the quality of our products. We understand that people don’t want to spend a fortune on quality though. Why should you have to spend loads just to get a product that lasts and is fit for purpose? GB Foam is different. We offer extremely competitive rates. What’s more, we can even get your order of foam to you as quickly as the next working day. Naturally, if you buy foam from us, you won’t want to be kept waiting. This is why we always endeavour to process all orders both quickly and professionally.

If you choose to buy directly from us, you’ll also be saving money. This isn’t to say that the products we offer are of a lesser quality. Many companies choose to sacrifice product quality to increase profit margins, but this doesn’t abide by the GB Foam ethos. Our aim is to provide high-quality foam for everyone and anyone in need of it. We do all this whilst still offering the best possible rates. All of our foam adheres to ISO 9001 standards, exceeds UK fire safety regulations and is fabricated to the highest professional standards. Because we’re both the retailer and manufacturer of quality foam products, we’re able to offer you exceptionally low rates!

Do You Offer Foam Cut to Size Near Me?

Yes! You can buy foam with ease at GB Foam Direct and complete the entire transaction online! Just five simple steps are all it takes. What’s more, all orders made before 11:00 AM will be dispatched for next working day delivery. GB Foam processes countless orders of foam products daily. If you choose to buy from us, you can rest assured that your order is being taken care of in the most capable hands.

Want to buy foam from GB Foam Direct? Simply follow the five simple steps as outlined above. Step one involves selecting a foam shape from our predetermined collection. Alternatively, you can choose a custom option. Next, input your required measurements and after that, you’ll need to choose your desired foam type. Then you can choose add-ons such as dacron and stockinette if you wish. Finally, you just need to place your order. Simple right?

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