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Need Help? Call: 01494 44 11 77

Foam Cut To Size with next day delivery

Buy Foam Cut to Size at GB Foam Direct

GB Foam Direct is the largest supplier of foam cut to size in the UK and we’re known for our super fast service. With next working day delivery as standard, you can get custom foam products delivered to your door in record time!

In just 5 simple steps, you can get an immediate and precise quote for your cut to size foam. Choose from a range of high-quality foam grades and create the perfect foam product for your needs.

Super Fast Delivery

All orders placed before 11:00am will be despatched for next working day delivery

5 Year Guarantee

Our products come with a 5 year guarantee against faults in manufacture.

Flame Retardant

Our entire range exceeds UK safety and flammability standards.

Foam Cut To Size - STEP 1 - Choose Your Shape

1. Select Foam Shape Below

Choose from our wide selection of foam shapes below. If you require assistance please use our online chat. Our foam specialist team are on hand to help you every step of the way through our simple 5 step cut to size foam wizard.

A Few of Our Clients

We’ve worked with many influential companies over the years, all of whom have sought expert knowledge and high-quality products at affordable prices. We’re proud to say that these clients all found and received what they needed working with us. Take a look for yourself and see the brands that have benefited from our expertise.

The UK’s Foam Cut To Size Specialists

GB Foam Direct is the UK’s leading foam cut to size specialist. For more than four decades, we’ve been producing high-quality foam products for customers across the country. With a solid foundation built on expertise and an unyielding commitment to excellence, our company has fully established itself as a brand that can be trusted.

Since 1976, we’ve been at the forefront of foam innovation, using the latest technology and foam conversion techniques to deliver high-quality products that meet the diverse needs of our customers.

From custom cut foam cushions to unique foam prototypes and everything in between, GB Foam has the expertise, assets and knowledge to provide you with the perfect foam solution. Speak to our team of experts for advice or go ahead and place an order using our foam cut to size calculator. Let us deliver the foam products you need, when you need them.

Order Foam Sheets Online

As well as foam cut to size and shape, you can also buy a range of pre cut foam sheets directly from our website. We stock a wide range of foam suitable for many different applications, all available for next working day delivery.

Start by choosing one of the products below, you’ll then be able to choose your desired foam sheet size and thickness. If you can’t find the type of foam you’re looking for, head over to our dedicated upholstery foam sheets page.

Foam for Upholstery & More

Our upholstery foam sheets are perfect for adding foam padding to furniture to restore comfort and promote longevity. These high density foam sheets come in a variety of types. We offer soft feel foam, medium feel foam all the way up to a very firm foam. No matter what your project calls for, our vast range of upholstery foam grades are sure to suit your needs.

We also stock various types of specialist foam including types for outdoor use, packaging, mattresses, acoustic treatment and much more. If you can’t find the foam you’re looking for on our website or need more information about our products and services, please contact us for assistance.

Upholstery Foam for Seating

Our Superior, Average & Luxury upholstery foam sheets are available in soft medium and hard varieties. Whether you need back cushions, seating cushions or foam padding for any other soft furnishings, you’ll find what you need here.

Catering to both professionals and DIY enthusiasts, our foam products not only meet but exceed UK Fire Safety regulations, and are produced in the UK, adhering to stringent ISO 9001 quality standards.

We also offer memory foam and reconstituted foam sheets. Memory foam is a popular topper layer for mattresses and certain types of seat cushions. Meanwhile, reconstituted foam is made from recycled offcuts and is popular for things like commercial grade seating, due to its hard-wearing nature.

All of the foam we offer in sheet form can also be purchased as a custom foam shape. Our website makes it easy to order whatever foam you may need, including sofa cushions, seat pads for dining chairs, memory foam mattresses and much more! We are the largest and fastest foam supplier online! With GB Foam Direct, you’re just a click away from getting high-quality, foam solutions delivered directly to your doorstep.

Ordering Custom Cut Foam Online

1. Select Foam Shape

Choose a foam shape from our wide selection or choose the custom option to provide your own template.

2. Measure & Enter Size

Input the size you need your foam to be. We accept mm, cm, or inches.

3. Select Foam Type

Choose from a wide range of high-quality foams. We stock everything from luxurious high density upholstery foam to budget-friendly options

4. Choose Additions

If you’re ordering foam cushions cut to size, you can choose to include Dacron and stockinette with your order.

5. Place Your Foam Cut To Size Order – For Next Day Delivery!

Order before 11:00 AM Monday through Thursday and we’ll dispatch it for efficient, next-day delivery.

GB Foam Direct Factory - Foam Cut To Size

Our Foam Cut to Size Service

Ordering foam cut to size is simple with GB Foam Direct. Our website allows you to order foam cut to the size and shape you need. This handy service means that customers can get exactly the right amount of foam they need to complete any given task. And with a next working day delivery service as standard, we can deliver those products to you quickly and conveniently.

Why People Choose GB Foam Direct

GB Foam Direct is proud to be the largest supplier of custom-made foam products in the UK, with a reputation for quality and reliability that is second to none. Our state-of-the-art cutting equipment, operated by a team of foam converting experts, enables us to deliver high-quality foam products, precisely tailored to the needs of our customers.

There’s no need to cut your own foam. Using our foam cut to size service will save you time, money and reduce waste. It will give you the reassurance that any foam product you order is being made to a highly professional standard. Plus, because we’re also widely known as the UK’s fastest foam supplier, you can be confident of our ability to work within your deadlines.

So, whether you’re looking for foam for cushions, mattresses, packaging, or any other application, choose GB Foam Direct for the best foam cut to size service available. With our commitment to quality, reliability and customer satisfaction, you can be confident that you’re making the right choice for all your foam needs.

Can You Supply Foam Cut to Size Near Me?

Yes! No matter where you are in the country, we can supply foam cut to size for you and get it to you using our fast and reliable delivery service. We’ve created unique and high-quality custom foam products for thousands of satisfied customers across the UK and beyond.

Foam Cut to Size FAQs

When buying custom cut foam from us, we want all our customers to be able to find exactly what they need. You can always get in touch with our team for assistance but it’s worth checking our foam cut to size FAQ first to see if we have already answered your questions. If you do need to get in touch, you can call us on 01494 441177 or email

What is Foam Cut to Size Used For?
You can use our foam cut to size service to order custom cut foam for many different purposes. From replacement foam cushions to custom made memory foam mattresses, whatever reason you need foam for, our foam cut to size service is ideal!

What Foam Shape Should I Choose?
We can practically cut foam to any size or shape you need. The shape templates we offer are just a few examples of the more popular foam shapes customers buy from us. If you can’t find the right shape from our selection, choose our custom option instead. Using this will allow you to provide a digital or physical template for our foam cutting team to refer to.

What Type of Foam Should I Choose?
We stock a wide variety of foam types. These range from high density upholstery foam to custom cut foam for packaging. The type of foam you should choose depends on your intended application. For example, if you’re buying seating foam, you should choose a foam grade suitable for upholstery. We offer soft, medium and firm feeling foams. We also provide a description alongside every type of foam we sell but these are just recommendations. Be sure to factor in your own personal needs and preferences when choosing a grade and if you’re unsure, get in touch for some more advice.

Do You Offer Trade Discounts?
With highly competitive prices, we’re already considered one of the cheapest suppliers of foam cut to size in the UK. However, if you’re buying regularly on behalf of your business, we’d be happy to discuss arranging a trade discount for you so that you can save money on future orders.

Do You Offer Next Day Delivery?
We are the fastest foam supplier in the UK and offer a next working day delivery service to many areas across the country. Our delivery system operates on a zone basis which you can find further details about on our delivery page.

Can I Order if I am Overseas?
If you’re planning to order from overseas, we kindly ask that you contact us prior to doing so. This is to confirm whether we can fulfil an international shipment to your address.

Do You Offer Free Delivery?
If you would like to collect your foam from our factory you are welcome to do so. There is no charge for this. Many UK foam suppliers claim to offer free delivery whilst working the delivery charge into the overall price of your foam. We are always transparent and honest about our delivery costs. At GB Foam Direct, there is no hidden postage cost.

Is Your Foam Fire Safe?
Yes. Your safety is our top priority. Our high-quality foams are independently tested and compliant with UK fire safety regulations; they often exceed required standards. When you buy foam cut to size from us, we want you to be assured that you’re purchasing a safe and premium product. If you have any questions about the fire safety compliance of our foam, please feel free to contact us.

Can You Help with the Design of a Custom Foam Product?
Yes, we offer a design and development service to help you get the best custom-made foam products for your task. Get in touch to see if we can help you with the design of your foam product line.

What is Stockinette?
Stockinette is a special material that we can apply over the top of custom-made foam cushions to make them much easier to insert into cushion covers. This is an extra feature we offer available at a small additional charge. You will be asked whether you would like to add stockinette to your cushion during our foam cut to size ordering process.

What is Dacron?
Dacron is a polyester wadding that is wrapped around made to measure foam. It’s used to add extra loft to cushions and provide a fuller fit within the cushion covers. We have dedicated guides for both Dacron and Stockinette here on our website if you would like to learn more.


GB Foam have been offering foam cut to size from our factory since 1976.


We employ the most talented freehand foam cutters in the industry.


Our team work to the ISO 9001 quality standards to guarantee only the best.

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