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Box Cushion Foam Cut to Size

box cushion foam

Box cushions are one of the most common and simple types of cushions to make. At GB Foam Direct, we supply custom cut box cushion foam on a daily basis. These are used for the likes of window seats, benches, pet beds, storage seating, upholstered furniture and so much more! Today, we’ll take a look at just how easy it is to order custom-cut foam for box cushions at GB Foam Direct.

Buy Box Cushion Foam Online

As the name would suggest, a typical box cushion is square or rectangular in shape. But being the UK’s most popular choice for custom cut foam, we wouldn’t be living up to expectations if we only offered regular shapes. Sometimes you need to think outside the box; pun intended.

In fact, we can cut foam to practically any size or shape you need. We have a total of 25 cut to size foam shapes to choose from and that includes a custom option. If you can’t find what you need from our vast selection, choosing the custom option will enable you to upload your own template for our expert foam cutters to use. If you’re unable to upload a file, you can always send us a physical template in the post.

Just after a standard box cushion shape? No problem, choose our regular cushion foam shape and follow the simple instructions from there. We’ve made it our mission to make ordering foam cut to size online easy!

And as an added bonus, you could have your box cushion foam as soon as tomorrow morning. We’re not lying. GB Foam Direct is also the UK’s fastest online foam supplier. We offer a guaranteed next working day delivery service. Order before 11:00 am Monday – Thursday and we can dispatch your foam for delivery on the next working day!

Not there to receive your foam tomorrow? No problem, our system lets you choose which day you want to receive your foam. Plus, our courier service will even update you with a one-hour window on the day of delivery.

5 Simple Steps to Perfect Box Cushion Foam

Just 5 simple steps are all it takes to order your box cushion foam online!

Step 1 is choosing the right shape. We’ve discussed this already, but be sure to choose the shape that matches your intended design. Otherwise, choose the custom foam option if you can’t see the right shape.

Step 2 asks for measurements. We accept mm, cm or inches. Measure up accurately and put your dimensions in the allocated boxes. If you need any help, our team is always happy to assist.

Step 3, choose a foam. We’ve included our personal recommendations alongside each foam selection. For example, we recommend a firm foam for box cushion foam that’s 1 – 4 inches thick and a medium foam for cushions over that. We also offer a range of other types, such as reticulated foam for outdoor cushions and recon foam which is great for heavily used seating.

Step 4. Do you want Dacron & stockinette? For a small fee, we can add Dacron to the top and bottom of your box cushion foam and cover it in stockinette. You can read more about Dacron & stockinette on our dedicated guide.

Step 5. You’re practically done. Now all that’s left is to finalise your order information, choose a shipping date and pay. We’ll take care of the rest.

Why Choose GB Foam Direct?

If you’re not already convinced, here’s some more about us. GB Foam has been providing custom-cut foam products for more than 45 years. We’re located in the heart of High Wycombe which, as you may already know, has a famous historic affiliation with quality furniture manufacturing. Established in 1976, we were a key supplier to some of the UK’s most prestigious furniture manufacturers including Ercol and Parker Knoll.

Things have changed a lot since then. We don’t just do furniture foam; our high-quality foam conversion services are in demand across a vast array of industries. From full acoustic foam setups for high-profile recording studios to custom foam props for blockbuster movie sets, we’ve done it all.

Like we said, our goal is to make it easy for you to get the foam you need. Our factory is fully equipped with state-of-the-art foam conversion machinery and we employ some of the most talented and experienced freehand foam cutters around.

When you choose GB Foam Direct, you’re choosing quality and expertise. We’re ISO 9001 approved, meaning we adhere to a strict quality control framework; all this, whilst still maintaining the fastest lead times in the UK.

If you need advice on the best foam product for your application, our team of foam experts will be more than happy to assist you. You can call, email or send us a message via our contact page. We even have a live chat feature if you need any assistance during the ordering process.

Why waste time struggling to cut your own box cushion foam when you can buy an expertly made, finished product, directly from us?

Making A Box Cushion Cover

Quality box cushion foam needs a quality cover. If you feel like making your own, here are some quick pointers to consider.

By ordering custom cut box cushion foam, you’ve already made your life much easier. Well done, nothing to worry about there.

As for your material, you’ll want to make sure that it’s suitable for the intended application of the box cushion. For example, if you’re making a cushion for outdoor use, you may want to choose a weather-resistant fabric, coupled with our reticulated foam. Be aware, weather resistance isn’t just about rain, you should also consider the UV resistance of the fabric.

Staying on the topic of fabrics, you may also want to consider its design. Depending on the style of your fabric, you might find it difficult to match up the print when making your box cushion covers. Choosing a simple repeating pattern will make this process easier.

Another thing to consider is whether to include a zipper with your cover. Being able to easily remove your box cushion foam from the cover is going to make cleaning the fabric much easier.

Speak to our Experts

Have a question about ordering custom cut foam for your box cushions? We’ll be happy to help. Email, call 01494 441177, or head over to our contact page.

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